KleenOil India, a manufacturer of industrial oil filtration methods, has helped to significantly enhance the product quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a standard magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was inadequate and significant problems have been occurring with the standard of its finished merchandise.
An ECL is used within the steel business to help clear and strip the surface of the steel sheet of rolling dust by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. pressure gauge 4 นิ้ว ราคา is simpler in cleansing chilly rolled steel than typical cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of safety within these circumstances, its effectiveness could be significantly lowered, leading to contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline solution was still closely saturated with dust particles and was suffering from an unstable PH stage that combined were leading to important rusting in the course of the process leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials type, size of the magnet, magnetic strength and likewise the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the correct product for the method in question, but the larger stage of resolution protection supplies further benefits, including prolonging the lifespan of the pump as nicely as a discount in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination on this utility throughout the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid on this software, and it highlights the significance of choosing the correct method of magnetic safety. Due to the fantastic particles circulating inside the alkaline resolution, significant rusting was being created during the ECL process that was inflicting injury to the steel sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its capability to remove even the best particles from fluids would considerably enhance the problems that the enterprise was facing. By installing the Filtramag+, our client was instantly offered higher ranges of safety in opposition to the damage that have been being caused by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see vital, constructive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective to be used with supplies that have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross by way of the filter.
As a results of the installation, the corporate is no longer suffering from broken finished elements, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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