A twenty-fold increase in production was the objective of the Croatian automotive cosmetics company Alfa Car. To obtain this, the whole production cycle, housed in a model new manufacturing plant, was automated. Festo provided a complete solution for more than 200 course of valves – including venture administration.
A variety of completely different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile cosmetic products. This requires complex course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the longer term: while constructing a new manufacturing plant, the entire production cycle was absolutely automated, from the raw supplies to the bottling line for the finished products. One level of focus was the seamless automation of the process valves.
A number of different substances are stored, transported, blended and bottled within the manufacturing plant.
Customised full resolution
To tackle the problem, the corporate worked together with the system integrator Arp Lučko and Festo. It would be Festo’s position to project manage the automation of the process valves. To ensure quick integration into the model new system and most reliability sooner or later manufacturing course of, customised full options have been equipped that cover the entire range, from the process valve items to the valve terminals. When selecting the mandatory elements, particular consideration needed to be paid to the doubtless explosive setting.
Reliability counts
The communication between a massive quantity of totally different automated ball valves and the new plant’s higher-level management system was also decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers can be absolutely automated in this means. Using เกจวัดความดันน้ำ for the ball valve solution took the pressure off each Alfa Car and Arp Lučko when it came to designing and putting in the brand new system. The extensive coordination of the varied process valve suppliers, which Festo handled as part of its challenge administration transient, also made the project easier.
Automated course of valves ensure dependable distribution of the substances within the numerous process steps.
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