SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the following technology of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade fair for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as once more demonstrates its market management in the area of clever and revolutionary solutions.
The identical applies to the opposite trade honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the only one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital services and products with ambition and passion. The pump producer combines its digital options with the traditional pump business to give its prospects more time for the necessities, reduce costs and simplify processes.
At the world fair for environmental applied sciences at the finish of May, international commerce guests will expertise the premiere of a fully automated solution with built-in Industry 4.0 features. ความหมายของเครื่องวัดความดัน vary SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so on. are now a factor of the past in terms of maintenance. One click on from a remote location and the stator is again in prime shape. The vary, which was developed on the basis of customer necessities, makes upkeep work a lot easier and due to this fact helps to save time and costs. Retensioning ensures constant pumping capability and high productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance times are lowered to a minimum – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are also considerably decreased. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep can be easily performed by one person. Suction or pressure traces not need to be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the move rate is lowered as a end result of put on and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the control room via analogue sign strains or digitally via varied fieldbus methods. Quick entry on site at the pump can be achieved through a management panel or via Bluetooth utilizing an app for Android and Apple tablets that are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, services and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time knowledge from the monitoring service provide feedback on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the working and upkeep instructions based on the working hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to allow predictive upkeep forecasting and identification of abnormal situations. By combining totally different sensor knowledge, rules could be created to set off alarms. For example, a decreased move rate at increased pump velocity compared to the pump’s particular person calibration curve would indicate pump put on. This means that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge also enables SEEPEX to make more accurate life cycle predictions for each pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system solution that combines some great benefits of two pump applied sciences to move highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as a thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal corporations, this different to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the type of a bundle unit, which incorporates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can additionally be related to the Connected Services of SEEPEX as an enlargement.
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