SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the subsequent era of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as again demonstrates its market leadership within the field of clever and revolutionary options.
The same applies to the other commerce honest shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the one certainly one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital products and services with ambition and fervour. The pump manufacturer combines its digital options with the traditional pump business to provide its clients more time for the necessities, reduce costs and simplify processes.
At the world honest for environmental applied sciences on the end of May, worldwide commerce guests will expertise the premiere of a completely automated solution with built-in Industry four.0 options. The present premium mannequin vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches and so forth. are actually a factor of the past in phrases of maintenance. One click on from a remote location and the stator is again in high form. The vary, which was developed on the basis of customer necessities, makes maintenance work a lot simpler and due to this fact helps to avoid wasting time and prices. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and maintenance instances are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that upkeep can be simply carried out by one individual. Suction or strain lines no longer need to be removed. With pressure gauge ไฮ ด รอ ลิ ค built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate fee is decreased as a end result of wear and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room by way of analogue sign lines or digitally through various fieldbus methods. Quick entry on site on the pump may be achieved via a control panel or via Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely within the cloud. The real-time information from the monitoring service provide suggestions on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions based on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive upkeep forecasting and identification of irregular circumstances. By combining completely different sensor data, rules can be created to trigger alarms. For example, a lowered circulate price at elevated pump pace compared to the pump’s particular person calibration curve would point out pump put on. This signifies that if unintentional course of adjustments are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge additionally allows SEEPEX to make extra correct life cycle predictions for each pump kind primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system resolution that mixes some great advantages of two pump technologies to transport highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to one thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal companies, this alternative to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes within the type of a bundle unit, which incorporates the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air parts. This pump can be related to the Connected Services of SEEPEX as an growth.
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