SEEPEX is launching a world first at IFAT 2022 in Munich, the place will probably be presenting the next era of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce truthful for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market management within the area of clever and innovative solutions.
The same applies to the other trade honest presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital products and services with ambition and fervour. The pump manufacturer combines its digital solutions with the standard pump enterprise to provide its prospects more time for the necessities, scale back prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, worldwide commerce guests will expertise the premiere of a totally automated solution with integrated Industry four.0 features. The current premium model vary SCT AutoAdjust offers revolutionary innovations in the area of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the past in relation to maintenance. One click from a distant location and the stator is again in high shape. The range, which was developed on the idea of customer necessities, makes upkeep work a lot easier and due to this fact helps to save lots of time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance occasions are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that upkeep could be easily performed by one person. Suction or stress lines not must be removed. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the circulate fee is reduced as a end result of put on and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room by way of analogue signal lines or digitally by way of various fieldbus methods. Quick entry on web site at the pump could be achieved through a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between smart pumps, providers and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected information is saved reliably and securely within the cloud. The real-time knowledge from the monitoring service provide feedback on wear and tear or indicate that spare elements are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep instructions based on the operating hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic knowledge to enable predictive maintenance forecasting and identification of irregular situations. By combining completely different sensor information, guidelines can be created to set off alarms. For example, a reduced circulate rate at increased pump pace compared to the pump’s particular person calibration curve would point out pump wear. This means that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information additionally permits SEEPEX to make more accurate life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that combines some nice advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed as much as 1000 meters to its vacation spot using pulses of compressed air within the pipes. For disposal companies, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, further polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system resolution comes within the form of a package unit, which incorporates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. เครื่องมือที่ใช้วัดความดัน can be related to the Connected Services of SEEPEX as an growth.
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